4 Best Use Cases for Laser Tube Cutting
Laser tube cutting is a game-changing capability in our fabrication shop. Whether we’re supporting smaller-scale projects with custom fabricated components or large production runs, this advanced process significantly reduces manual labor and material waste while enhancing accuracy and precision. As a forward-thinking manufacturing partner, CAMM Metals utilizes laser tube cutting services to streamline operations and meet our customers’ high standards for quality.
Our customers’ engineers often experience a “lightbulb moment" when they see how much more straightforward and efficient this process is compared to traditional machining methods. Let’s explore some ideal use cases for laser tube cutting—maybe you’ll experience a similar epiphany of your own!
Use Case #1: Cutting Tubular Weldments with Precision
Eliminate manual saw cutting and drilling
Traditionally, tubular weldments required extensive saw cutting and drilling, leading to material waste and other inefficiencies. With laser tube cutting, however, we can load 24-foot-long tubes into the machine and cut them precisely, with minimal waste. Our ability to nest parts further optimizes material usage, resulting in cost savings for our customers.
Self-locating miter cuts for easier welding
When fabricating square tube frames, precision is critical. Using our laser, our team can produce miter cuts that ensure a perfect fit. We will cut each end with male and female connections, allowing components to lock together seamlessly. This self-locating feature minimizes any guesswork during assembly, enabling faster and more efficient welding services.
Use Case #2: Increasing Efficiency in Large Production Runs
For large-scale fabrication projects, laser tube cutting drastically reduces production time. In a recent job, we processed approximately 800 pieces of tubing, leveraged multiple metal fabrication services, and completed the cutting and drilling operations much faster on the tube laser compared to saw cutting and drilling the holes. This efficiency ensures timely delivery without compromising quality.
Use Case #3: Replacing Vertical Machining for Challenging Tube Components
Speed and accuracy with CNC control
Historically, certain parts required machining in a vertical machining center, a time-consuming process that involved multiple setups and repositioning. Laser tube cutting eliminates these inefficiencies by offering full 360-degree rotation, allowing us to process parts in minutes instead of hours. Additionally, this entire operation is CNC-controlled, resulting in unparalleled accuracy and repeatability.
Improved fit for round tubes
Round tubes can present a unique challenge, often leading to broken tooling or damaged parts when handled in a vertical CNC machining center. Laser tube cutting solves this issue by enabling seamless miter cuts and precise scalloping of tube ends for a precise, effortless fit.
Use Case #4: Enabling Complex Cutting Angles and Precise Hole Placement
At CAMM Metals, our team utilizes laser tube cutting to achieve:
Precise hole placement in tubes
Long slot cutting, a challenging task for traditional machining centers
Angled cuts up to 45 degrees, ideal for complex geometries
This versatility makes laser tube cutting a top choice for intricate projects that require tubular components.
Experience Our Laser Tube Cutting Services Firsthand
Want to see the power of our laser tube cutting capabilities in action? You’re welcome to visit our Connecticut metal fabrication shop to witness how this technology enhances our precision fabrication services. Our doors are always open, and we’re happy to answer any questions you might have about how laser tube cutting can benefit your next project.
Contact us today to schedule a shop tour or request a quote to get started!